Role of alloying elements
Carbon has a large effect on the range of
temperature over which upper and lower bainite occur. The
BS temperature is depressed by many alloying
elements but carbon has the greatest influence, as indicated
by the following empirical equation:
BS (° C) = 830-270C -90Mn-37Ni-70Cr-83Mo
where the concentrations are all in wt.%. Carbon has a much
larger solubility in austenite than in ferrite, and is a very
powerful austenite stabiliser which leads to a general
retardation of reaction kinetics. The fraction of carbides to
be found in the final microstructure increases in proportion
to the carbon concentration, so that the concentration must
be kept below about 0.4 wt.% to ensure reliable mechanical
properties. We have already seen that an increase in carbon
makes it easier for lower bainite to form because it becomes
more difficult for plates of supersaturated bainitic ferrite
to decarburise before the onset of cementite precipitation.
In plain carbon
steels, the bainitic reaction is kinetically shielded by the
ferrite and pearlite reactions which commence at higher
temperatures and shorter times, so that in
continuously cooled samples bainitic structures are difficult
to obtain. Even using isothermal transformation, difficulties
arise if, for example, the ferrite reaction is particularly
rapid. The addition of metallic
alloying elements usually results in the retardation of the
ferrite and pearlite reactions. In addition, the bainite
reaction is depressed to lower temperatures. This often leads
to a greater separation of the reactions, and the TTT
curves for many alloy steels show much more clearly separate
C-curves for the pearlite and bainitic reactions.
However, it is still difficult to obtain a fully bainitic
microstructure because of its proximity to the martensite
reaction.
A very effective means of isolating the bainite reaction in
low carbon steels has been found by adding about 0.002 wt.%
soluble boron to a 0.5 wt.% Mo steel. While the
straight molybdenum steel encourages the bainite reaction, the boron markedly retards the ferrite reaction,
probably by preferential segregation to the prior austenite
boundaries. This permits the bainite reaction to occur at
shorter times. At the same time, the bainite C-curve is
hardly affected by the boron addition, so that martensite
formation is not enhanced. Consequently, by the use of a
range of cooling rates, fully bainitic steels can be
obtained.